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Use this online formula to calculate a Ball Mill, Rod Mill or SAG Mill Operating Work Index. Based on Fred Bond’s work you can estimate the energy used into your grinding circuit. This is the most accurate and informative method, but much of the data necessary for its application is not yet available. A) Total Apparent Volumetric Charge Filling including balls and excess slurry on top of
MoreThis Grindability Test or Bond Ball Mill Work Index Procedure is used to determine the Bond Work Index of minus six mesh or finer feed ore samples. These equation application methods are used to process <1/2″ ore samples in a Ball Mill using a standard ball charge. Below describes in general terms the Bond Work Index Procedure used by a Professional Metallurgical Testing Laboratory. If you
MoreAccording to the Bond standard procedure, the work index is determined by simulating a dry grinding in a closed circuit in the Bond ball mill to achieve 250% circulating load (Bond, 1949, 1952, 1961).
MoreUse a Bond work index test of a sample that requires adjustment (this is now a different sample than the calibration). Calculate the ‘K’ coefficient using equation (5) with the exponent obtained from the reference sample. 4. Finally, calculate the adjusted work index for an arbitrary P80 using equation (4) where the
MoreThe Bond rod-mill work index is used in To calculate Bond rod-mill work. More Info Basic Comminution Concepts and Recent Trends in the. It also tells the recent trends in comminution, with either steel rods (rod mills) or balls ore grindability is the Bond work index Wi that is.
MoreThe test determines the Bond Ball Mill Work Index which is used with Bond’s Third Theory of Comminution to calculate net power requirements*. Various correction factors may have to be applied. W = Wi (10/√P 10/√F) Where W = Net power consumption in kWh/t Wi =
MoreThe Work Index was calculated based on the results of the test. 3. Results 3.1. Bond Grindability The grindability was calculated to be 1.21 g net undersize/revolution by averaging the results from the last 3 runs on the Bond Mill. The grindability is defined as the ease at which a mineral particle is
MoreThis Table of Ball Mill Bond Work Index of Minerals is a summary as tested on ‘around the world sample’. You can find the SG of each mineral samples on the other table.
Moregrinding cycles. The Bond Work Index is calculated using the formula: 𝑖=1,1 44,5 𝑃𝑐 0,23𝐺,82(10 √𝑃80 −10 √𝐹80) (1) where W i Bond work index (kWh/t) P c test sieve mesh size (µm) G weight of the test sieve fresh undersize per mill revolution (g/rev) F 80 sieve mesh size passing 80% of the feed before
MoreThe mill power is = 22.5 Watts, calculated by (6). Fi- P nally the product is wet screened to find the size d80. 2.4. Rod Mill Semi Continuous Process The same mill is used for the semi continuous grinding tests which is similar to the Bond test but with the exist- ing mill of known power. After time the mill product is t
MoreBond Ball Mill Work Index, BWi, kWh/t 13.4 Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on profitability.
MoreThe Bond ball mill grindability test is run in a laboratory until a circulating load of 250% is developed. It provides the Bond Ball Mill Work Index which expresses the resistance of material to ball milling. This happens after 7–10 grinding cycles, which shows that the procedure is a lengthy and complex one and is therefore susceptible to
MoreMay 19, 2013· This video was put together by Joshua Wright and Aldo Vasquerizo as a supplemental lecture for University of Nevada Reno.If you have any questions, need advi...
MoreRod mill work index is used in the SAGMILLING.COM Bond/Barratt specific energy consumption model. The work index is used to calculate the energy requirement to grind rocks in the medium size range, from 10 mm 20 mm down to about 2 mm.
MoreDec 12, 2016· The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index
MoreJan 01, 1989· The Bond work index, W i, as an indicator of the grindability of raw materials is not a material constant but rather it changes with change of size of the grinding product.Therefore, in practice we can expect some difficulties and errors when the energy consumption is determined according to this formula in the case when, for a given size of grinding product, the value of the work index W i
MoreOct 15, 2015· Bond Work Index (BWI) & Hardgrove Grindability Index (HGI) tests for biomass & coal. BWI can predict the potential for mill choking of biomass in a tube and ball mill. HGI is a poor method of predicting grindability of biomass in vertical spindle mills.
MoreMill Ball Mill Closed circuit crushing to 16 mm Open circuit 8’ dia. rod mill to 1 mm Closed circuit 8’ dia. ball mill to P80 um The ore Test Work Index = Circuit Operating Work Index 9 The Standard Bond Circuit Coarse Ore Bins Fine Ore Bins Screen Crushing Screen Classification Rod Mill Ball Mill THIS IS THE REFERENCE BASIS FOR ALL WORK
Morework index covering grinding of fine particles is labelled M. ib (Morrell, 2008). M. ia. values are provided as a standard output from a SMC Test ® (Morrell, 2004. a) whilst M. ib. values can be determined using the data generated by a conventional Bond ball mill work index test (M. ib. is NOT the Bond ball work index). M. ic. and M. ih
Morerod mill work index has not been de ned as yet. The ball fi mill work index is con rmed at 16 kWh/t. The operating fi work index, though, is in the range of 21 kWh/t to 25 kWh/t showing high ineffi ciency. This raises the point that, in some cases, the Bond EF4
MoreThe work index can either be measured in the laboratory (the Bond ball mill work index determination is a common example) or it can be calculated from the operating performance of a milling
MoreThe Bond low-energy impact crushing work index (more informally, the Bond crushing work index) is not as common as the Bond ball mill work index, and it is a notoriously noisy test.. The test is a 'per-specimen' test where individual specimens of prepared rock are hand-picked by the test operator and placed into the apparatus.
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